Resource Constructions Design Fabrication Engineering

Previous Projects

With decades of experience in the resources industry, we've worked with names including Glencore, OK Tedi Gold, Brisbane City Council, Unitywater, METSO, Sandvik, James Hardie, Newcrest and Tarong Coal - just to name a few.

Resource Constructions Design Fabrication Engineering

Belt Conveyors

Resource Constructions has over many years participated in the design and construction of numerous belt conveyors, primarily for the Mining and Quarry industries. Engineering design, 3D modeling, Detail Drawings, manufacture and erection are all capabilities that can be provided to a project or plant upgrade.

Resource Constructions Design Fabrication Engineering

Upgrade: Heavy Media Vibrating Screens and Feeders

Upgrade existing Heavy Media Installation including Design, Manufacture and Installation of Multislope Vibrating Screens and Vibrating Feeders into a heavy media plant.

A complex project to install new larger capacity equipment into 4 modules of an existing, operating installation.

The scope of work included:

  • Structural and Mechanical Design of the new installation.
  • Structural review of the existing structure including a full FEA analysis.
  • Manufacture of new Screen and Feeder support structures.
  • Manufacture of new Feeder, Screen Feed Chutes, Screen Underflow Chutes and Boil box most of which are ceramic tiled.
  • Modifications to existing plant and structure.
  • Integration with existing site operations.
  • [email protected] compliance to customer requirements.
  • Project Management.
Resource Constructions Design Fabrication Engineering

Raw Water System Upgrade

Design and Construction of an improved pump system for Raw Water Recovery.

  • Incorporated;
  • Pump Selection.
  • System Design
  • New Concrete works.
  • Mechanical Works.
  • Fabrication and Installation.
  • Diesel Generator Selection and Installation.
Resource Constructions Design Fabrication Engineering

TT Valve Installation

Design Layout and Structural Supports for various TT valves in Floatation Circuit.

Resource Constructions Design Fabrication Engineering

Reagent Storage System Upgrade

Design upgrades to various reagent storage area’s including Cyanide and SEX.

  • Revise layout of Bunds.
  • Removal of existing Tanks.
  • New Civil design works.
  • Repair and rectification of damaged concrete works.
  • Project Documentation for Construction.
Resource Constructions Design Fabrication Engineering

Rotary Breaker Station Structural Repairs

Investigation, remedial design and construction documentation for a Structral/Concrete/Civil repair to a Rotary Breaker Station.

  • Incorporated;
  • Geotech Investigation.
  • Civil and Groundwater investigation and design.
  • Harmonic Response Analysis of the Structure.
  • Dynamic modeling of reactions.
  • Design of Civil, Concrete structure repairs.
  • Design Concrete cancer repairs.
  • Design Structural repairs existing and New Concrete works.
  • Construction Methodology and Documentation.
  • Preventative Maintenance Methodology.
  • Investigate Mechanical upgrades to carry and thrust roller systems.
Resource Constructions Design Fabrication Engineering

Floatation Pump System Upgrade

Design and Construction of an improved pump system for Floatation feed duty, including

  • Pump Selection and System Design.
  • New Concrete works.
  • Structural Mechanical and Piping Works.
  • Electrical Works.
  • Fabrication and Installation
Resource Constructions Design Fabrication Engineering

Replace SAG Mill Discharge Screen

Provide services to dismantle the old installation, install the new Vibrating Screen and reinstall chutes and ancillary items for the installation.

Resource Constructions Design Fabrication Engineering
Resource Constructions Design Fabrication Engineering

Cone Crusher Support Structure

Design and supply Cone Crusher Structures for a large Australian Copper/Gold operation.

  • The scope of work included:
  • Structural and Mechanical design.
  • Detail construction drawings
  • Manufacture
  • Protective coating
  • Supply to site
Resource Constructions Design Fabrication Engineering

Crushing and Screening

Design and Construction of a 350 MTPH Roadbase and Aggregate Plant.

Major Items of equipment includes:

  • 20M/3 Feed Bin and Vibrating Feeder.
  • 310Kw Cone Crusher and Structure.
  • 24’*8’ Triple Deck Vibrating Screen and Structure.
  • 2*220Kw Vertical Shaft Impactor.
  • 2 off 20’*8 Triple Deck Vibrating Screens and Structures.
  • 30m Radial Stacker.
  • 3 off 18m Product Radial Stackers.
  • 12 off assorted Belt Conveyors.
Resource Constructions Design Fabrication Engineering

Ball Mill Circuit

Design and Construct Ball Mill Grinding Circuit

  • Day Bin
  • Trash Screen
  • Conveyors
  • Ball Mill
  • Pumps
  • Cyclones
  • Belt Feeder
  • Civil Structures including Piling
  • Steel Structures – Predominately Hot Dip Galvanized
  • Pipework
  • Silo, Chutes and Fabricated Process Tanks
Resource Constructions Design Fabrication Engineering

Crushing and Screening

METSO ES403TD, (1.9*5.0m TD) Vibrating Screen Design and Manufacture adapter assy’s for Spring bases

  • Structural Modifications
  • Feed Chute Modifications
  • New Discharge Chute
  • Bolt in AR500 Wear Liners
  • Screen Access Ladder and Platform
Resource Constructions Design Fabrication Engineering

Replace the Main product Bucket Elevator

Replace the Main Product Bucket Elevator with a New Stainless Steel Machine

Major Items and steps:

  • Supply a 21m Bucket Elevator manufactured in Stainless Steel.
  • Pre-Assembly of the BE in 3 major trunk sections
  • Pre-Assembly of the Buckets to the drive belt.
  • Removal of the old BE assembly ( in several pieces ) along with the
  • discharge valves
  • Alteration of foundations and Hold Down Bolts
  • Installation of the lower truck and installation of bracing
  • Installation of mid trunk section and bracing
  • Installation of Head and Drive Assy
  • Lift in the Belt/buckets string as one piece
  • Design, manufacture and install a Nil-residue Rotary Diverter Valve
  • to stop product contamination and chute blockages.
Resource Constructions Design Fabrication Engineering

As this is an operating plant it was imperative the production was effected as little as possible.

The trunk, belt and Diverter Valve assemblies were pre-assembled in a laydown area on site and lifted as major assemblies into the plant to minimize installation time and disruption to production at installation.

Resource Constructions Design Fabrication Engineering

Crusher Support Structure and Access Platforms

Details: A project to Design and Construct a new Cone Crusher Support Structure and access and maintenance platform for both the Cone Crusher and an existing VSI Crusher.

Site works included the installation of the new Cone Crusher, all structures and the modification of existing structures, Feed Chutes and Conveyors.

Resource Constructions Design Fabrication Engineering

Cyclone Tower Repair

Details: Design, Manufacture and Install Concrete Filled Steel Shells to recover and protect Cyclone Tower Foundations from further wheel loader damage.

Step 1: Damaged Concrete is scabbled/cleaned and the New (split) Steel Protection Shells are lifted into place, bolted together and fastened to the foundations for stability when pouring the concrete.

Structural repairs to the tower base and Hold Down bolts are completed.

Step 2: Concrete is poured into the void, vibrated and finished. Baseplates have the grout repaired.

Step 3: Project Completed

Resource Constructions Design Fabrication Engineering

Design and Manufacture Deslime Cyclone Module

Details: Design and Manufacture a Deslime Module incorporating multiple Feed, Underflow and Overflow streams.

Includes;

  • Process Design.
  • Structural,Mechanical and Piping Design. Cyclopack Manufacture.
  • PID development.
  • Detail Drawings.
Resource Constructions Design Fabrication Engineering

Enviromental Dam Wall Replacement and Upgrade

Design and Construct a new Dam Wall and associated upgrades. Included a compacted Earth wall including RC spillway and Gabion protection.

Enviromental Monitoring and Sample requirements.

Removal of existing Spillway and Dam Wall. Dam Engineering to DERM requirement. Excavation, profiling and topping Dam Structure.

Resource Constructions Design Fabrication Engineering

CRFS Grinding/Thickener Circuit

Design the installation of a New Thickener and the refurbishment/recommissioning of 2off Agitated Slurry Storage Tanks, an over land Slurry Pipeline and re configuration of Grinding Circuit Pumps and Pump boxes.

Includes Detail Design Drawings.

  • Overall Thickener and Agitated Storage Tank Layout
  • Feed Pump, HP Booster Pump, Pumpbox’s and Pipeline Arrangement
  • Thickener Arrangement including access platforms and stairs.
Resource Constructions Design Fabrication Engineering

Product Screen Module

Product Screen Module including:

  • METSO CVB1845 TD Vibrating Screen Screen Structure
  • Chutes – AR500 Lined
  • 3*18m Product Conveyors
  • 1*20.5m Product Conveyor
  • Galvanized Protective Coating System
Resource Constructions Design Fabrication Engineering

Primary Crushing Module

Design and Manufacure a Primary Crushing Module for 900tph of Iron Ore including:

  • METSO C150 Jaw Crusher
  • METSO VG Grizzly Scalp Screen
  • Modular Design where a small number of preassembled sub-assemblies were supplied to site for easy installation.
Resource Constructions Design Fabrication Engineering

Mobile Crushing and Screening Module

Refurbish Mobile Crushing and Screening Module including:

Replace Conveyor Drives.
  • Structural Modifications.
  • Installation of Larger Barmac Crusher.
  • General Chute repair and replacement.
  • Manufacture and Installation of new walkways and handrails. Manufacture and Installation of new walkways and handrails. Blast and application of protective coating.
  • Commissioning
Resource Constructions Design Fabrication Engineering

Refurbish Gravel Crushing & Screening Plant

  • Upgrade and Recommission a Wet River Gravel Crushing and Screening Plant
  • Replace 2off 1.8*4.5 TD Vibrating Screens
  • Replace Barmac B7150 Crusher
  • Blast and Paint Structures
  • Structural Repairs to all steel work Replace/Repair/Refurbish Chutes Guarding
  • Platforms and Stair repair and replacement Water System Reconfiguration

New METSO Barmac B7150 Crusher

New Fine Product Screen

New Sand Screen c/w Galvanized Feed Chute

Resource Constructions Design Fabrication Engineering

Sand Product Screen Installation

Install a New ROTEX Sand Product Screen Module

Including:

  • Plant Layout and Installation Design
  • Removal of an old Trommel Screen assembly
  • Pre-assembly of the ROTEX Screen and Screen Structure
  • Installation of the ROTEX Screen and Structure
  • Supply and installation of 3 off 350 and 450mm width SANCON
  • Conveyors c/w Galvanized Frames, Chutes, Dust Covers and Modular
  • Support frames
  • Installation and piping of a new Dust Extraction System

As this is an operating plant it was imperative the production was effected as little as possible.

The Rotex Screen, Screen Structure and Conveyor assemblies were pre- assembled in a laydown area on site and lifted as major assemblies into the plant to minimize installation time and disruption to production at installation.

Resource Constructions Design Fabrication Engineering

Truck Loadout Facility

Design, Manufacture and Install a 50t capacity Silo and Truck loadout facility.

Including:

  • Fabricated Steel Structure
  • 50t Poly Silo
  • HDPE Chutes
  • Walkways and platforms to connect to existing plant
  • Plant Air extension
  • Civils and Concrete
  • Stainless Steel Bucket Elevator
  • Feed Conveyor – Galvanized SANCON c/w Chutes, Dust Covers and
  • Modular Support Frames.
  • High volume discharge to truck/tanker

As this is an operating plant it was imperative that production was effected as little as possible.

The structure, platforms and Bucket Elevator were pre-assembled in a laydown area on site to minimize installation time and disruption to production out loading.

Excavation and pouring of the foundations and truck slab were done predominately out of normal production hours to minimize plant down time during construction.

Resource Constructions Design Fabrication Engineering

Refurbish Mobile Barmac Crushing and Screening Plant

Refurbishment of a Mobile Crushing and Screening Module.

Including the replacement/refurbishment of a BARMAC 7100 Crusher and supply of Generator Module.

This plant is designed to upgrade <22 Primary Scalps into high value aggregates.

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We're the experts in the design, construction and fabrication of complex projects, with a focus on Mineral Processing, Quarries, Materials Handling and Industrial Process Installations.